Wear Plates Technical Data
Chemical Composition
Below is the typical chemical composition for various grades of wear-resistant steel used in our products:
1. Chemical Composition
| Grade | C (%) | Mn (%) | Si (%) | Cr (%) | Ni (%) | Mo (%) | B (%) |
|---|---|---|---|---|---|---|---|
| 400 BHN | 0.30 | 1.20 | 0.30 | 1.00 | 0.25 | 0.20 | 0.002 |
| 500 BHN | 0.35 | 1.40 | 0.40 | 1.40 | 0.30 | 0.002 | |
| 600 BHN | 0.40 | 1.60 | 0.50 | 1.60 | 0.40 | 0.40 | 0.002 |
Note: These values are indicative. Actual compositions may vary depending on customer requirements and production batches.
2. Mechanical Properties
| Grade | Hardness (BHN) | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Impact Resistance (J) |
|---|---|---|---|---|---|
| 400 | 370–430 | 1250 | 1000 | 12 | ≥ 40 (at -40°C) |
| 500 | 470–530 | 1550 | 1200 | 10 | ≥ 30 (at -40°C) |
| 600 | 570–630 | 1800 | 1400 | 8 | ≥ 25 (at -40°C) |
3. Available Sizes and Thicknesses
We stock and supply wear plates in the following standard sizes:
- Thickness: 6 mm to 100 mm
- Width: 1500 mm to 2500 mm
- Length:3000 mm to 6000 mm (custom lengths available)
- Shapes: Plates, liners, tiles, customized parts
Custom sizes, drilled holes, chamfering, and bending available on request.
4. Product Standards and Grades
Our products meet or exceed the following international standards:
- ASTM A514 / A516 / A36
- EN 10051 / EN 10029
- JIS G3101 / G3106
- DIN 1652 / DIN 17100
Grades: ABREX® 400/500, SSWP AR-X 400/450/500/550/600, NM400 / NM 450/ NM500 / NM 600
5. Applications and Usage
Our wear-resistant steels are widely used in the following industries and applications:
- Cement PlantsMill body liners, Chutes, Hoppers
- Mining & Quarrying Buckets, Crushers, Excavator parts
- Steel PlantsLiner plates, Transfer chutes
- Power Plants Coal handling systems, Ash pipelines
- Construction Equipment –Bulldozers, Loaders, Dump trucks
- Defense & SecurityBallistic armor applications
6. Customization Capabilities
We offer in-house fabrication and finishing services:
- Plasma and Laser Cutting
- CNC Bending and Rolling
- Hole Drilling and Counterboring
- Beveling and Chamfering
- Custom Drawing-Based Fabrication
- Surface Hardfacing / Overlay Welding (upon request)
7. Performance Data
Our wear plates have consistently proven superior in performance across various customer applications:
- Wear Life:Up to 3x longer than conventional mild steel
- Downtime Reduction:Lower replacement frequency
- Cost Efficiency:Higher service life → Lower lifecycle cost
- Case Study: A mining client saw 2.5x increased liner life using 500 BHN vs standard 400 BHN
Customer testimonials and detailed wear data available upon request.
8. Technical Drawings and Diagrams
We provide 2D and 3D technical drawings in the following formats:
- PDF / DXF / DWG / STEP
- Marked dimensions, tolerances, hole positions
- Installation guides for Mill Liners, Chute Assemblies, etc.
- CAD support available for custom layout design
WEAR PLATE STOCKIST & WEAR PART MANUFACTURER SINCE 2010
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